What is "remanufacturing"
Definition: engine "re-create" different from the renovation or repair, but will recover after the dismantling of the engine clean, replace or repair the substandard parts and then assembling a new engine manufacturing standards, and finally restored to like this engine Like the original product's technical performance and product quality of the production process. In addition, transmission can also be "re-create." Of course, not what the engine can be re-manufacturing, normal wear and tear can be remanufactured, and damaged a car accident or violence is no longer manufactured.
Fix: re-manufacturing repair processes are mainly for parts repair method, size and dimensions Compensation Act Restoration Act. Parts and parts for different damage state, using the corresponding method. Initial production, re-manufacturing plant in Dalian for pieces of law, size-based compensation method, post-gradual development of size repair process.
Main processes: re-manufacturing, mainly through dismantling, cleaning, selection, testing, assembly, testing (thermal test), and other steps to fight identity engine repair, and to re-create the engine to achieve the same with the new engine standards. Marked by laser, "then" label remanufactured parts, will enter the sale, spare part, will not enter the car market, people can rest assured that buying a new car.
How to re-create the engine purchase and use: the use of remanufactured engine replacement model for sale. When you need to change the engine, the first, 4S stores will offer you a choice, "remanufactured" engines of opportunity, if you choose to replace the "remanufactured" engine, tested after passing the old engine will have your car will be "re-create" replacement price, if you replace the new EA888 engine originally planned price of the new machine about 6 million, then left in the old engine replacement income, then you just need to pay 30,000 yuan to dress up standards for new aircraft remanufacturing EA888 engine.
Advantage: re-create the project more economical resources, contribute to environmental protection. It is understood, then 60% of the manufacturing process energy, material recycling rate of 70%, 80% reduction in emissions. And consumer-related, the new machine and replacement compared to remanufactured engine cheaper, only 50%. The overhaul and compared, the advantages of remanufactured products is quality assurance, change speed, there is a need today, tomorrow you can put on.
Warranty: remanufactured engine and a new factory engine to enjoy the same 2-year or 60,000 km warranty.
History: The earliest public in Germany since World War II began in 1947, related to the re-manufacturing, with 60 years of history. By 2008, the Volkswagen Group increased to 10,300 kinds of re-manufacturing model, total engine re-manufacturing 7.7 million units, 2.8 million and 68 million sets of transmission parts. In the field of diesel and other commercial vehicles, car prices in China have already begun re-manufacturing, but in gasoline passenger cars, the public can say is the first.
● Volkswagen FAW Engine (Dalian) remanufacturing company Projects:
Volkswagen FAW Engine (Dalian) remanufacturing company, and FAW Volkswagen joint venture project for the construction, plant factory in Dalian Jinzhou District area, close to public EA888 engine and the DSG automatic transmission production lines. Project was first launched in September 2010 and was officially put into operation in August 2011. The project is also popular in Germany than the first set and then create the project.
Re-create the initial project investment of 100 million, mainly related to the early re-EA888 powertrain manufacturing, but also including post-EA111, EA431 and EA113, a total of 6 engines and automatic transmission DQ200 remanufacturing. Project initial annual capacity of 5,000 units by 2014 plans for the saturation capacity of 15,000 units (pieces). Applicable models include the FAW - Volkswagen Magotan, Jetta, Golf GTI, Audi Q5, Audi A4L and Shanghai Volkswagen Tiguan, Hao Rui, Octavia etc.
The project currently has more than 30 technicians and 8 engineers, engines can be completed one day's 20-30 dismantling and re-manufacturing tasks.
In addition, re-manufacturing plant in Dalian has also established a long-term quality analysis center, which focused on the engine or transmission in China, under the conditions and driving habits of Chinese long-distance running after a failure mode resulting from the accumulation of data and analysis, to provide for future R & D data.
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● engine re-manufacturing plant visit
After reading the above, we re-create the definition, I believe we have an understanding. But may still have doubts about the heart, the remanufactured engine can guarantee quality? Here we combine factory visits in some cases, through dismantling, cleaning, selection, testing, assembly, marking, testing (thermal test) 7-step display, so that everyone on this new project has an understanding.
When the old engine was recovered after the replacement, the first pre-cleaning is carried out, aimed at dismantling the engine before the oil removal, rust. After they entered the dismantling link. The first part of dismantling the engine crankshaft and other components after the demolition, rotary engine, and then removed the oil pan and other components. Removed by order of the different parts, according to steel, plastic, aluminum and other materials for four different classified into four different preparations of the big box in the wash
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